Intensive Green Sand Mixer – High-Performance Foundry Sand Preparation

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Intensive Green Sand Mixer – High-Performance Foundry Sand Preparation

The SSEC Intensive Green Sand Mixer is engineered for foundries that demand repeatable sand qualitylow maintenance, and high moulding line performance. Built on a monolithic cast-iron base and equipped with Euro-standard direct-drive motors, our mixer delivers the consistency, rigidity, and energy efficiency required for today’s high-pressure moulding environments.

Whether you operate a medium-capacity sand plant or a fully automated high-output moulding line, SSEC mixers are designed to deliver uniform, lump-free, high-strength green sand — batch after batch.

 

SSEC intensive sand mixers have inclined blender units with hard-faced blades rotating at high speed and in opposite direction to the main mixing blades. These high-precision wear-resistant mixing blades give a uniform coating of all sand particles with an optimum level of additives & water. 

The SSEC Intensive Green Sand Mixer’s base is made entirely from a single cast part that is precisely machined to maintain a perfectly flat surface. Because of this, the gap between the mixer blades and the bottom plate remains constant throughout operation. This reduces wear on the mixer blades and significantly increases their service life. The entire inner surface of the mixer—both the base and side segments—is lined with ceramic tiles to ensure smooth sand flow and maintenance-free operation. The ceramic lining also improves sand flowability, as the sand rotates freely without resistance.

SSEC sand mixing technology offers high sand quality for mould preparation with a short cycle time. In every batch, The SSEC Intensive green sand mixers confirm the perfect Pre-mixing, water addition, additive addition, and sand with adequate timing of all batches. They deliver homogeneous and lump-free prepared sand with good compression strength & compactibility. The SSEC Intensive green sand mixers are designed to accommodate advanced automatic sand testing units (Sakthi Smart Sand Lab) to control compression strength, compactibility, and moisture for all mixing batches within the cycle time. The SSEC Intensive green sand mixer acting as the arm and the Sakthi Smart Sand Lab acting as the brain can deliver the best quality sand. This is necessary especially  for foundries using High pressure moulding machines like the Tokyu AMF or Belloi Flask type HPML or the Sakthi Smart Mould

Type

IM300

IM500

IM1000

IM1200

IM1500

Batch Capacity (Kg)

300

500

1000

1200

1500

Cycle time (sec)

120

120

120

120

120

Production rate (Tons/Hr)

9

15

30

36

45

Power (HP)

28 

65

140

160

200

TYPE  A  B  C  D  E  F  G
IM300 2400 940 900 550 710 1300 850
IM500 2760 1160 900 700 870 1556 950
IM750 2950 1200 900 900 1100 1700 1100
IM1000
IM1200
IM1500
3950 1250 1365 1100 1150 1950 1200

Salient Features

•   Built with cast iron base plate.
•   Intensive & Uniform coating of binders
•   Separate aeration not required.
•   Saves consumption of additives.
•   Uniform Green Strength &Compactability.
•   Mixer lined with Ceramic liners.
•   Statistic data can be taken.

Benefits

•   High mould and casting quality.
•   Smooth & Maintenance freeOperation.
•   Low maintenance cost.
•   Sleek design for high output.
•   Low operating cost.
•   High efficiency and high productivity.

Customer Reviews

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