Vcomp-SP

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Variable compactability control auto-adjust set point

IIoT Based Compactability Control Solution For Improved Casting Outcomes

One of the critical control levers for good casting outcomes is the control of moisture. Moisture being directly proportional to Compactability, the control of the Compactability assumes significant importance in the sand preparation process.

The key to good Compactability control is the set-point at the mixer which determines the Discharge Compactability (DiCo) and ultimately, the Lab Compactability (LaCo). Therefore, the importance of determining the most optimal set-point at the Controller cannot be overstated.

MPM INFOSOFT has developed a unique Variable Compactability Control Software: "VComp-SP®" , leveraging both current and real-time data from SCADA and sensors, to enable foundries to dynamically predict and variably adjust set-points at the Mixer/ Controller.

VComp-SP® is an enhancement and an addition to the compactability controller function and is not it's substitute.

MPM INFOSOFT can design, install and digitize the complete loop of the sensors and interface with available SCADA . The data so captured will become a significant source of valuable insight into and proactive control of one of the most crucial ratios of a foundry sand system: Compactability to Moisture ratio.

Salient Benefits:

The Compactability set-point is predicted at rule-based time intervals.

The Prediction of a set-point is based on real-time or measured data.

Reduces the variability in Lab Compactability (LaCo).

Improves mould quality and reliability.

Keeps the Lab Compactability close to Optimal/ Target compactability.

Reduces incidence of mould quality related rejection.

Integrates available SCADA and sensor data.

Improves Compactability to Moisture ratio.

Built-in process deviations alerts enables preventive action/maintenance.

It is possible to auto-set the CoSP (Compactability set-point).

Customer Reviews

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